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PowerPlant Equipment

Tray DEAERATOR

Deaerator
FEATURES

The counter flow tray design provides removal of all dissolved oxygen in excess of .005 cc/liter from 5% to 100% of the deaerator capacity.

Multiple configurations are available from vertical single tank vessels, standard “tank car” vessels or separate dual parallel horizontal vessels.

Only stainless steel components come in contact with undeaerated water. Both the trays and tray boxes are constructed of stainless steel.

All vessels are ASME Code stamped as per Section VIII 50 psig design pressure unless specified otherwise.

Custom engineered packaged systems available to 600,000 lb/hr. Larger deaerators to 2,000,000 #/hr capacity available as unassembled components for field installation.

 
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ADVANTAGES

Counter flow tray type deaerators are capable of accepting high percentages of condensate returns without adverse effects on performance. This is possible because the deaeration process does not require a flow of steam for scrubbing. All second stage scrubbing is done by the cascading process through the trays. The counter flow design provides maximum performance because the cleanest incoming steam contacts the water that requires final deaeration, stripping out the last traces of oxygen.

Performance is guaranteed at all loads from 5% to 100% of rating with sizes ranging from 20,000#/hr to 2,000,000 lbs/hr.

 
OPERATION

Makeup water and pumped condensate returns are pumped into the deaerator stainless steel header box. The undeaerated water then passes through several stainless steel spray nozzles which form thin conical sheets of water that contacts steam where it is heated. This heating effect partially releases the dissolved oxygen and other non-condensable from the water. The continuous vent valve then exhausts these released gases to atmosphere. The partially deaerated water then begins to cascade through the trays where additional heating and deaeration occurs.

Steam entering the deaerator flows upward through the stainless steel trays in a counter flow direction where it scrubs the remaining dissolved gases from the water in a final polishing action and heats to near the saturation temperature. High-temperature returns enter the deaerator directly and release flash steam which also flows upward through the deaerator trays supporting the deaeration as well. The deaerated water then drops into the storage section where it remains until needed by the boiler.

 

PHOTOS
Tray Deaerator Cut Away

Boiler Feed Water Tank Cut Out

Tray Deaerator Diagram - Front View
"*Mouseover the numbers below to view more information.

Boiler Feed Water Tank Diagram - Front View
Balloon # Description
1 Check Valve
2 Electrical Control Panel
3 Low Water Pump Cut-Off
4 Low Water Level Alarm
5 Temperature Gauge
6 Pressure Gauge
7 Overflow Trap
8 High Water Level Alarm
9 Safety Type Full Length Sight Glass Assembly
10 Bolted Access Manway
11 Pressure Relief Valve
12 Continuous Vent Valve
13 ASME Code Tank Section VIII
14 Steam Bypass Globe Valve
15 PRV Isolation Valve
16 Steam Y-Strainer
17 Pressure Reducing Valve
18 Level Controller
19 Access Manway 12" x 16"
20 Flexible Coupling
21 Tank Isolation Valve
22 Boiler Feed Pump
23 Pump Isolation Valve


Pump Isolation Valve Boiler Feed Pump Tank Isolation Valve Flexible Coupling ASME Code Tank Section VIII Access Manway 12 x 16 inches Level Controller Continuous Vent Valve Pressure Reducing Valve Bolted Access Manway Pressure Relief Valve Steam Bypass Globe Valve PRV Isolation Valve Steam Y-Strainer High Water Level Alarm Safety Type Full Length Sight Glass Assembly Overflow Trap Pressure Gauge Temperature Gauge Low Water Level Alarm Low Water Pump Cut-Off Check Valve Electrical Control Panel
Tray Deaerator Diagram - Side View

Boiler Feed Water Tank Diagram - Side View

 

 

PRODUCT MEASUREMENTS
     
6 min Storage
10 min Storage
Model
Capacity
Capacity
HP

A
B
C
D
E
F
 
A
B
C
D
E
F
ST40
40000
1159
87 194 72 36 36 46   98 194 78 54 54 60
ST50
50000
1449
90 194 72 48 48 54   118 194 98 54 54 60
ST75
75000
2174
106 212 86 54 54 60   140 212 118 60 60 66
ST100
100000
2899
138 218 118 54 54 60   153 218 130 66 66 66
ST125
125000
3623
140 224 118 60 60 66   140 224 115 72 72 78
ST150
150000
4348
165 248 143 60 60 66   144 248 116 84 84 90
ST200
200000
5797
181 252 158 66 66 66   188 252 160 84 84 90
ST250
250000
7246
191 252 166 72 72 78   231 252 203 84 84 90
ST300
300000
8696
226 276 201 72 72 78   215 276 190 96 96 102
ST400
400000
11594
193 276 196 84 84 90   281 276 281 96 96 102
                               

 

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